Energy management in the materials industry

Smart control of energy-intensive plants for greater competitiveness

Free & without obligation

The challenges of the materials industry

The materials industry is one of the most energy-intensive sectors, particularly when it comes to melting, processing and cooling materials. In view of rising natural gas prices, more and more companies are turning to electric heat generation and investing in storage solutions. Our smart energy management helps you to plan investments strategically, reduce energy costs and ensure product quality – for efficient and future-proof production.

01

Extremely high
energy consumption

02

Dependence on expensive gas

03

Difficult integration of cheap renewables

04

Lack of transparency in industrial plants

Materials industry use cases

Diagramm zeigt Energieflüsse von einer PV-Anlage, Energiemarkt und Erdgas/Biogasanlage zu E-Boiler, anderen Vermögenswerten und KWK, die Wärme speichern und an einen Standort liefern.

Orchestration of heat generators

Our AI-based energy management platform calculates cost-optimised schedules for your heat generation plants and plant networks such as CHP, cogeneration or power-to-heat units. The flexOn energy management platform takes into account both dynamic fuel prices and your own energy generation. It coordinates the various energy flows so that your plants always run according to the most cost-effective schedule.

Chart with curves showing the optimised schedule and consumption with flexOn

Automated optimisation

In addition to managing heat generation, the smart energy management platform flexOn also optimises and controls other adjustable loads such as shredders, rollers or pumps. flexOn’s operating schedules for your systems can be tailored to different objectives. These include increasing on-site renewable energy generation, achieving atypical grid usage, optimising spot market participation and improving overall efficiency.

Multi-Use-Ansatz von Batteriespeichern

Thanks to our smart energy management platform, you can fully harness the potential of your battery storage system behind the meter. With the multi-use approach, your storage unit is utilised in various ways — for example, to optimise self-consumption or achieve atypical grid usage. The overarching goal of smart energy management in the materials industry is always to minimise your energy costs.

Diagram showing flow between PV plant, energy/spot market, and grid fees to assets and simulation, which both connect to location.

Real-time simulation of complex energy systems and storage

Are you assessing whether electrifying your heat generation or investing in storage or buffering solutions is worthwhile? The real-time simulation feature of our smart energy management system for the materials industry supports your decision-making process. Using your live data, our flexOn platform generates multi-scenario analyses that enable you to make well-informed investment decisions.

Stimmen aus der Praxis

Free & without obligation

„Mit dem Einsatz der neuen Energiemanagementlösung von encentive erhoffen wir uns eine verbesserte Integration unserer Eigenenergieerzeugung mit dem Ergebnis einer maximalen Eigenenergienutzung."

Portrait von Kai Gebel, Geschäftsleiter Logistik & IT von Backshop Tiefkühl
Kai Gebel
Geschäftsleiter Logistik & IT
Backshop Markenlogo mit Schriftzug Best of Bakery darunter.

Achieve your goals
with flexOn

Every company has different conditions and requirements. With our Quick Check, you can immediately see the potential that flexOn offers specifically for your business.

Find out in just three minutes whether flexOn is the right choice for you!

Start Quick Check
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Electrify your heat

We support you in electrifying your heat supply through the fully automated coordination of your various heat generation systems.

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Flexibilise your consumption

Automatically align your energy consumption with power generation and spot market prices – fully automated with flexOn.

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Increase your ROI

By optimising and automatically controlling your systems, you can fully harness the potential of your PV installations and storage units, increasing your cost efficiency.

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Develop your storage strategy

Our smart energy management simulates the use of an energy storage system at your site – enabling well-informed investment decisions.

Is flexOn the right solution for you?

Discover in 3 minutes if our smart energy management system could benefit your company.

Start Quick Check
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Energy management in action

Luftaufnahme eines Industriegebiets mit großen Fabrikgebäuden, Parkplätzen und umgebenen Wohnhäusern.
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Paper & packaging

Klingele

Klingele initially set out to find a new visualisation tool. During discussions, it quickly became clear that flexOn offers far more. Today, the platform not only provides energy monitoring but also forms the intelligent foundation of the company’s flexibility strategy.

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Brewery

Schwarzbräu

The case of Schwarzbräu demonstrates how energy-intensive production processes can be smartly connected. With flexOn, the brewery gains transparency over its energy flows, reduces peak loads, and integrates its own photovoltaic system into a holistic energy management. The result: lower energy costs and more efficient production.

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Ornua verwandelt eigene Infrastruktur in dynamische Energiespeicher
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Butter processing

Ornua Deutschland

The Ornua case demonstrates how existing infrastructure can be utilised smartly. The smart energy management system flexOn transforms cooling warehouses and electric boilers into dynamic energy storage that flexibly responds to market prices. The result: reduced energy costs and an improved ROI.

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METRO Logistics Standort Marl aus Vogelperspektive
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Food logistics

METRO LOGISTICS

What began as a desire for greater transparency quickly became the starting point for automated optimisation of key energy consumers at METRO LOGISTICS. Today, cooling systems at the first sites are intelligently controlled, PV self-consumption is increased and peak loads are reduced in a targeted manner.

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Kühllogistiker senkt Stromverbrauch mit flexOn um 11,3 %
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Cold chain logistics

Peter Bade

Previously, the cold chain logistics company Peter Bade GmbH had no overview of its energy flows. Thanks to flexOn, these challenges were overcome, self-consumption of the solar installation was increased, and significant savings were achieved.

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Backshop Tiefkühl erhöht
PV-Eigenverbrauch mit flexOn
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Food wholesales

Backshop Tiefkühl

Backshop Tiefkühls' previous energy management system could not keep up with growing demands. That’s why the company chose the smart platform flexOn. It increases the self-consumption of the solar installation and saves energy – a sustainable and economical solution.

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